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自由曲面薄膜成形及真空貼合技術之有限元素分析

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摘要..........................................................................................................iAbstract ...................................................................................................ii目錄..............................................................................

.......................... iii圖目錄.................................................................................................... ix表目錄.................................................................................................. xiv第一章 緒論 ....................................................

.......................................11.1 曲面貼膜應用...........................................................................11.2 曲面劃分種類...........................................................................11.3 薄膜貼合技術...........................................................................21.

3.1 滾筒貼合(Roller Laminate)............................................21.3.2 軟膠貼合(Rubber Press Laminate).................................41.3.3 真空貼合(Vacuum Laminate).........................................51.4 薄膜成形應用...........................................................................51.5 薄膜成形

技術...........................................................................61.6 研究動機 ..................................................................................71.7 研究計畫內容規劃...................................................................91.7.1 前期研究已完成內容...................................

................91.7.2 本期研究內容.............................................................151.8 文獻回顧 ................................................................................151.9.1 薄膜成型技術.............................................................151.9.2 曲面貼膜技術..............................

...............................171.9 研究目標 ................................................................................191.10 研究流程 ..............................................................................20第二章 製程設計與概念評估 ..............................................................222.1 貼膜製程

概念 ...................................................................232.1.1 薄膜成形製程.............................................................242.1.2 真空貼合製程概念.....................................................262.2 簡化試片之真空貼合有限元素評估 ................................272.2.1 有限元素分析軟體................

.....................................282.2.2 有限元素模型建立.....................................................292.2.3 初步模擬結果.............................................................312.3 簡化試片之真空貼合實驗................................................322.3.1 真空貼合設備建置......................................

...............322.3.2 貼合實驗曲面罩及薄膜 .............................................332.3.3 實驗流程 ....................................................................352.3.4 貼合實驗結果.............................................................362.4 貼膜製程模擬及實驗結論................................................

37第三章 薄膜成形製程有限元素模型建立 ..........................................383.1 基本假設 ................................................................................393.2 薄膜成形及真空貼合製程模擬分析流程..............................393.3 薄膜成形製程二分之一模型建立 .........................................403.3.1 模型幾何與元素網格..............

...................................403.3.2 邊界條件 ....................................................................413.3.3 接觸設定 ....................................................................423.3.4 材料性質設定.............................................................423.3.5 薄膜成形製程階段劃分 .........

....................................433.4 摩擦係數量測試驗.................................................................453.4.1 試驗目的 ....................................................................453.4.2 摩擦係數量測設備建置 .............................................463.4.3 量測薄膜材料選用........................

.............................473.4.4 量測實驗方法.............................................................483.4.5 實驗結果 ....................................................................493.5 模型參數因子與結果響應 .....................................................503.5.1 參數因子 ...............................

.....................................503.5.2 結果響應 ....................................................................513.6 參數因子分析並簡化因子 .....................................................543.6.1 參數因子組別設計.....................................................543.6.2 參數化模型建立與運行流程 .....................

................553.6.3 八分之一部分因子組別反應結果 .............................553.6.4 簡化後參數 ................................................................583.7 最佳化設計概述 ...............................................................593.7.1 最佳化流程介紹 ..........................................................603

.7.2 最佳化軟體介紹 ..........................................................613.8 薄膜成形製程參數最佳化................................................623.8.1 SmartDO 運行條件 ...................................................623.8.2 SmartDO 運行參數設定............................................633.8.3 SmartDO 薄膜成形最佳化結果

................................64第四章 真空貼合製程有限元素模型建立 ..........................................664.1 真空貼合製程二分之一模型建立 ....................................664.1.1 模型幾何與元素網格.................................................664.1.2 邊界條件 ....................................................................6

74.1.3 接觸設定 ....................................................................684.1.4 材料性質設定.............................................................684.1.5 貼合製程階段.............................................................694.2 模型參數因子與結果響應................................................714.2

.1 參數因子 ....................................................................714.2.2 結果響應 ....................................................................714.3 參數趨勢影響分析 ...........................................................724.3.1 頂升量影響性分析.....................................................

734.3.2 持壓時間影響性分析.................................................744.4 貼合製程較佳結果 ...........................................................754.5 薄膜成形與真空貼合連續製程模擬分析 ........................76第五章 結論與未來規劃......................................................................795.1 結論.....................

..............................................................795.1.1 自由曲面貼膜製程設計 .............................................795.1.2 有限元素模擬分析.....................................................795.2 未來規劃 ...........................................................................805.2.1 薄膜成形製程.....

........................................................805.2.2 真空貼合製程.............................................................81參考文獻 ...............................................................................................82附錄 A 薄膜網格收斂性分析 ..................................................

...........85附錄 B 雙曲面薄膜成形模擬及實驗比較..........................................88附錄 C 真空貼合設備元件 .................................................................91附錄 D 摩擦係數量測設備元件 .........................................................92附錄 E 摩擦係數實驗數據 ......................................................

...........93附錄 F 薄膜成形要因分析參數組別 ..................................................94附錄 G SmartDO 串聯邏輯.................................................................96附錄 H SmartDO 程式碼.....................................................................97附錄 I 真空貼合初步模擬結果...............................

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